Packaging becomes compliance-relevant
Since 12 August 2026, the new EU Packaging and Packaging Waste Regulation (PPWR) has applied directly in all EU Member States. It affects almost every company that manufactures, imports or distributes packaged products in the EU. We walk you through what has changed in relation to product recall, liability, and transport risks, as well as directors’ and officers’ liability (D&O).
Millions of tonnes of packaging waste are generated in the EU every year – and the volume continues to grow. A new EU regulation therefore aims to reduce packaging waste, improve recyclability, and strengthen the circular economy. Regulation (EU) 2025/40 on packaging and packaging waste (the “Packaging and Packaging Waste Regulation”, or PPWR) replaces the Packaging Directive, which had been in force since 1994. Its scope is deliberately broad and covers all types of packaging, from sales and grouped packaging to transport packaging – regardless of the packaging material or the sector and size of the company concerned. The key question is therefore not whether a company is affected, but in which role and to what extent.
In many respects, the PPWR has the characteristics of a product compliance regulation, while also having a significant impact on supply chain compliance. In future, companies will need detailed, verifiable information on packaging types, material compositions, and substances. They must also be able to provide information on recycled content – the ratio of recycled to new materials in packaging – and on general recyclability. This includes the corresponding evidence throughout the supply chain. Packaging is therefore developing into a distinct field of compliance with links to procurement, product development, quality, legal affairs, and risk management.
“The allocation of roles is currently a key area of uncertainty under the PPWR.”
Clarifying roles as the first hurdle
The PPWR distinguishes between several economic operators, each with its own obligations, including manufacturers, producers, importers, distributors, and suppliers. Differentiating between these roles is not always straightforward.
The manufacturer (German: Erzeuger), for example, is responsible for the conformity assessment, technical documentation, and EU declaration of conformity. This means that the manufacturer assesses the packaging itself and provides evidence that it meets all applicable PPWR requirements.
The producer (German: Hersteller), by contrast, is the party that makes packaging available on the market in a particular EU Member State for the first time. In particular, the producer is responsible for registering with the national extended producer responsibility (EPR) schemes and paying the fees used to finance recycling and waste disposal.
In practice, these roles are often confused or used interchangeably, particularly as a company may perform several roles at the same time. To give another example: if a company acting as a distributor or retailer influences the specifications of packaging, it becomes the manufacturer of that packaging and assumes the associated obligations.
“The allocation of roles is currently a key area of uncertainty under the PPWR,” says Manuel Zimmermann, Head of Supply Chain Compliance & ESG Steering at Funk. “Many companies are not yet able to reliably assess whether they meet certain criteria that would qualify them as manufacturers, which can have a significant impact on the extent of their obligations. Some uncertainty also remains, particularly regarding packaging branding and the distinction between packaging materials and finished packaging.” The European Commission guidelines published in June 2026 clarify some questions of interpretation, but certain areas remain open to interpretation.
Obligations under the PPWR are extensive
The various roles give rise to two sets of obligations that are particularly complex to implement. Manufacturers must carry out a conformity assessment for each type of packaging, compile technical documentation, and issue an EU declaration of conformity in accordance with Annex VIII of the regulation. In some cases, they must also comply with extensive labelling requirements.
Producers – in this context, those placing packaging on the market for the first time in the relevant EU Member state – must register with the national EPR registers in every country in which they make packaging available and comply with the applicable reporting and fee obligations. The EPR schemes finance the costs of collection, sorting, and recycling.
Key facts about the PPWR at a glance
Legal basis: Regulation (EU) 2025/40 on packaging and packaging waste. It replaces Packaging Directive 94/62/EC and applies directly in all EU Member States. No transposition into national law is required.
11 February 2025
The PPWR enters into force across the EU, marking the start of an 18-month transition period for companies.
12 August 2026
The main obligations begin to apply, including restrictions on substances, conformity assessments, EU declarations of conformity, technical documentation, and EPR registration. In Germany, the Packaging Law Implementation Act (VerpackDG) enters into force at the same time, replacing the Packaging Act (VerpackG).
12 August 2028
Harmonised labelling becomes mandatory, subject to the adoption of the relevant implementing acts. It establishes uniform sorting and material labelling requirements for packaging and waste receptacles.
From 2030 onwards
Recyclability performance grades and mandatory minimum recycled-content targets for plastic packaging begin to apply. Certain single-use packaging formats will also be prohibited. Further requirements will take effect from 2035/2038 for recyclability and from 2040 onwards for recycled-content targets.
Roles
Manufacturers, producers, importers, distributors, and suppliers, each with their own obligations. Please note: companies may perform multiple roles, which is common in practice.
Key obligations from 12 August 2026 onwards
Restrictions on substances – including limits for heavy metals and PFAS in food-contact packaging – conformity assessments and an EU declaration of conformity for each packaging type, including technical documentation (manufacturers), as well as EPR registration and quantity reporting in every country where packaging is made available (producers).
Importers, distributors, and suppliers are subject to verification, information, and cooperation obligations, particularly regarding conformity, labelling, and the required documentation.
Scope
All packaging, including sales packaging (primary packaging), grouped packaging (secondary packaging) and transport packaging (tertiary packaging). All economic operators are affected.
Enforcement
In Germany, the Packaging Law Implementation Act (VerpackDG) has replaced the existing Packaging Act (VerpackG) on 12 August 2026 and governs the national enforcement of the PPWR. The Central Agency Packaging Register (Zentrale Stelle Verpackungsregister, ZSVR) will monitor compliance with registration, reporting, and EPR obligations in particular. The competent state and market-surveillance authorities will conduct on-site inspections and may impose distribution bans and fines in the event of non-compliance.
“Companies need to catalogue their packaging portfolio, close data gaps, and systematically involve their suppliers.”
Data availability determines implementation capability
Applicability assessments, conformity assessments, and EPR reporting all require a reliable data basis. Complete information is needed for each packaging type and component, ranging from material, weight, and recycled content to test reports and supplier documentation. This data is rarely held centrally; it is typically spread across ERP, product information management (PIM) and procurement systems, as well as held by the suppliers themselves.
“The workload arises less from individual provisions of the regulation than from organising the data,” says Dr Alexander Skorna, Managing Director of Funk Consulting. “Companies need to catalogue their packaging portfolio, close data gaps, and systematically involve their suppliers. Software can support many of these steps. However, it is essential to consider processes and the use of tools together from the outset in order to avoid duplicating data maintenance work.”
Far-reaching implications for insurance cover
The PPWR also changes the risk profile underlying existing insurance policies. We have summarised the most important changes that may affect your company:
Product recalls due to non-compliance
Breaches of the regulation may trigger regulatory measures such as distribution bans and product recalls. However, conventional product recall insurance generally responds when the product itself poses a risk. A recall based solely on regulatory non-compliance may not be covered.
Product liability relating to PFAS
The new PFAS limits for food-contact packaging increase the requirements for quality assurance and supplier documentation. PFAS are primarily used in food packaging where barriers against grease and moisture are required, such as in coated papers and certain barrier films. In addition to regulatory measures, exceeding these limits may result in liability claims throughout the supply chain. This is also relevant to conventional public and product liability insurance programmes.
Transport risks arising from changes to packaging
In the longer term, the PPWR requires companies to minimise packaging weight, volume, and empty space – in other words, packaged air. At the same time, transport insurance requires goods to be packaged safely for transit. Inadequate packaging may jeopardise insurance cover. Material savings should therefore always be assessed in conjunction with the associated transport risks. Reusable systems also raise questions regarding the custody, damage, and loss of load carriers.
New risks for D&O insurance
Implementing the PPWR is an organisational responsibility of company management. Failures relating to responsibilities, controls, and documentation may give rise to allegations relevant to directors’ and officers’ (D&O) liability. Fines themselves are generally not insurable, making a clearly structured and verifiable compliance organisation even more important. A company’s own risk management function can provide support in this area.
Closing compliance gaps step by step
To support companies in assessing and implementing the PPWR, Funk Consulting has developed a modular advisory process based on the team’s many years of risk management expertise (see box below). The PPWR Quick Scan provides rapid clarity regarding a company’s exposure, roles, and data availability. PPWR Implementation supports the operational implementation process through to the declaration of conformity and EPR registration.
This allows compliance gaps to be identified and closed at an early stage – before they can develop into liability or insurance coverage issues. The required action can be systematically defined at every stage.
How far have you progressed in addressing PPWR?
PPWR implementation has not yet started
Current situation
- The packaging portfolio has not yet been catalogued
- Roles and relevant PPWR obligations have not yet been clarified
Typical problems and risks
- It is unclear how your company is affected and what action is required
- Delayed start to PPWR implementation
Funk’s approach
- Cataloguing and structuring the packaging portfolio
- Clarifying roles, obligations, and relevant markets
Internal applicability of PPWR has been clarified
Current situation
- An initial inventory and role assessment have been completed
- Initial PPWR-related activities have been initiated
Typical problems and risks
- Uncertainty regarding specific roles, obligations, and packaging types
- The extent to which the company is affected may have been assessed too broadly
Funk’s approach
- Validating and refining the internal assessment
- Conducting a gap analysis and prioritising the necessary measures
PPWR implementation is being designed and prepared
Current situation
- A data model or internal system is being developed
- Packaging data and supporting documentation are being requested from suppliers
Typical problems and risks
- Data and supporting documentation are incomplete or inconsistent
- Responsibilities and processes have not yet been clearly defined
Funk’s approach
- Developing data management structures and target processes
- Benchmarking tools where software is required
- Systematically engaging and training suppliers
PPWR implementation is currently under way
Current situation
- Conformity assessments and declarations of conformity are being prepared
- Verification, information, and cooperation obligations have been embedded in the relevant processes
Typical problems and risks
- Processes and documentation are not yet fully audit-ready
- Data quality and consistent operational implementation have not yet been fully ensured
Funk’s approach
- Providing expert support for conformity assessments and documentation
- Establishing reliable verification, approval, and update processes
Funk’s PPWR support services
Funk’s advisory process is divided into two stages comprising a total of five modules, ranging from an initial assessment to audit-ready implementation.
Stage 1: Initial assessment with the PPWR Quick Scan
- Module 1: Applicability assessment and inventory: Recording the packaging portfolio by type, material, weight, and supplier; determining the relevant regulatory roles in each market; prioritising obligations according to compliance risk and the applicable timeline from 2026 to 2030.
- Module 2: Assessment of data availability and supplier readiness: Reviewing existing data and supporting documentation for completeness, quality, and audit readiness; assessing suppliers’ ability to provide the required data; conducting a gap analysis and preparing an action plan.
Stage 2: Operational implementation
- Module 3: Tool selection and implementation: Defining functional and technical requirements; reviewing the market and selecting suitable compliance and supplier-management solutions; piloting and rollout.
- Module 4: Data management and supplier engagement: Submitting structured requests for data and supporting documentation; validating and checking the plausibility of the information provided; monitoring and establishing audit-ready data records.
- Module 5: Declaration of conformity and EPR registration: Conducting conformity assessments for each packaging type; preparing technical documentation, EU declarations of conformity and labelling; completing EPR registrations and establishing reporting processes in each EU Member State.
In addition, a flexible consulting package is available to address regulatory, technical, and operational questions.
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